Here, we will talk about manufacturing process flow of a garments and garments engineering or how to develop manufacturing process of a garments. We hope this will help you in making a garments in a industry... . So, keep touch with us, share with others
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Now here the manufacturing process flow of a garments:
- Consumption Planning to order fabric
- Fabric order placement
- Receipt of fabric
- Fabric inspection (Check physical appearance and properties)
- Marker Planning (For bulk production)
- Sampling
- Spreading & Cutting
- Pre-sewing operations (Fusing, embroidery, marking- if required in style)
- Bundling
- Feeding in lines (As per production plan)
- Finishing
- Packing
- Warehousing
- Packing and dispatch
Garments Engineering: It starts in design development stage because it directly affects the costing of the garments.
People involved: Designers, sample room manager, industrial engineering department and production management should all report from cutting to finishing.
Key areas for analysis:
Seam types – Various seam types should be analyzed and considered to simplify/reduce the work.
Stitch types- Explore various options in terms of seam types. For example replace lock stitches by chain stitch in case of Multineedle seams.
Machine types- Optimum use of technology to maximize, look in to machine type, bed shapes and automation that’s possible.
Attachments – Attachment help in simplifying and reducing the work content and to increase line balancing efficiency.
Special work aids- Special work aids can be used to simplify/reduce the work content.
Fabric consumption- Fabric being 70% of the garment cost is vitally important to monitor and if the engineering is done properly we can certainly expect to save fabric or reduce consumptions.
Cutting- how should it be done- we do not have Tailors now, we have operators instead and they should be working with clippers in their hands
Finishing- Finishing is the last link of the value chain which is essential for performance point of view.
A view of a Garments Industry....
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